Rewinders
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Rewinders

The rewinder is the heart of the tissue converting line. It rewinds the parent reel into smaller logs of the same width as the parent reel, but with the diameter of the finished product. The rewinder also perforates the tissue web at pre-determined intervals (producing whatever sheet size is desired), controls the number of sheets in each log, and produces the pre-determined log diameter.


Machines

SINCRO System

Since the introduction of our revolutionary three-roll winding system more than 30 years ago, it has proven its ability to deliver absolute transfer precision at maximum speed even today. In this surface system, the log is freely wound on the cores, with no need for a mandrel. Even the transfer system is optimized; the transfer is positive and does not involve the vacuum roll or cutting blade. Thread-up is accomplished by the rotating Sincro roll bringing the web close to the core. The winding rolls stay clean because the core, once glued, is immediately wrapped by the web.

TIME System

This evolution of the Sincro concept gives virtually complete control of the entire winding cycle. The three surface-controlled rolls interact with a pair of axial and pneumatic punzoncini (tutors) that are introduced one on each core extremity and remain inside until the core exits the machine. These punzoncini reduce any possible vibration and also allow greater control of log rotation speed and web tension, for greater safety and better winding. The approach increases production flexibility, allowing extra-soft products such as TAD to be worked just as quickly without sacrificing product quality.

 

EXTRA5 Automatic Rewinder

High product flexibility makes this an ideal machine for companies entering the toilet roll and kitchen towel market and for those who wish to improve the quality of their finished products. Its modular design and modest space requirement also permit this new rewinder to be easily retrofitted into existing lines, replacing older rewinder heads.

4.5/0 Automatic Rewinder

This model includes a tail sealer for gluing the final log tail. The proven three-roll Sincro winding system, along with total electronic control, confer versatility and flexibility to this machine, which can produce toilet rolls and kitchen towels at up to 450 mpm (1476 fpm) in the 2700 mm format. Perforation length and finished roll diameter are easily adjustable, and sheet count perforation can be pre-set.

FORTYFIVE® Automatic Rewinder

This automatic surface rewinder produces toilet rolls or kitchen towels at up to 600 mpm and a production speed of 45 logs/minute. It combines flexibility, production automation, simplicity, ease of use, product versatility, operational flexibility, and manufacturing quality -- a combination that is difficult to find in other models with similar features. Any change in winding parameters (roll diameter, perforation length and sheet count) can be set directly on panel without stopping the machine.

TIME700 Automatic Rewinder

This machine represents a revolution in rewinding quality at high speed. At up to 700 m/min, it assures meeting the needs of high-volume markets while producing high quality, soft, bulky, low-density tissue rolls. All winding parameters (sheet count, perforation length and roll diameter) can be adjusted through panelmate, even while the machine is running.

TIME1000 Automatic Rewinder

This is our fastest machine for producing high quality, soft, bulky, low-density toilet rolls. Working at up to 1000 m/min, this rewinder represents the most evolved expression of the Sincro concept. Additional innovative concepts make it particularly efficient and reliable, and it is optimized in every detail to work particularly soft fibers, such as TAD.

System solutions – more than a machine

If you need more than a machine, Fabio Perini S.p.A. is the right partner for you. To find out more about our system solutions containing rewinders, please call:

+39 0583 4601

or e-mail:

fabioperinispa@fp.kpl.net

Our rewinders can be combined with the following other products and services:

Unwinders
Embossers
Printing units
Tail sealers
Accumulators
Log loaders
Log saws
Flying splice
Corewinder
Packaging equipment
T.I.P. - Technical Improvement Program

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